Plating tank compound additions for the Lead Nitrate tank

The acid in the tank must be neutralized and the Lead ion concentration replenished by the addition of some of the following.
Litharge (PbO) (mol weight: 223), somewhat hard to dissolve if not finely ground,
Lead carbonate (PbCO3) (mol weight: 267), caused bubbles when added,
Basic Lead carbonate ((PbCO3)2:Pb(OH)2)) (mol weight: 775), causes bubbles when added.

Litharge can be purchased at the ceramics store. Basic Lead Carbonate is called White Lead and is used in paints for boats. Lead hydroxide can be made from Lead Nitrate and Sodium hydroxide.
80 grams NaOH dissolved in water is added to 332 grams Lead Nitrate dissolved in water and a white ppt immediately form's. This is lead Hydroxide and it should be washed a number of times before it is added to the tank.

The amount of compound to add to the tank depends on the amount of Lead Dioxide that was deposited on the anode that was plated. The amount of compound to add to the tank depends on what particular compound you are using and is thus:
Compound Grams of compound to add to tank
per gram PbO2plated.
Litharge 0.933
Lead carbonate 1.12
Basic lead carbonate 1.08
Lead hydroxide 1.01

If the tank becomes neutral before all of the amount of compound is added simply stop adding. Add some Nitric to put the pH low.

The following is some observations regarding the addition of compounds to tank.
Lead carbonate PbCO3 (lab grade and dry from container) dissolves easily with some bubbles, more bubbles and foaming if using surfactant.
Basic lead carbonate (PbCO3)2:Pb(OH)2 (lab grade and dry from container) won't dissolve easily and will float on top of the liquid and if the spoonful is large enough to overcome the surface tension of the plating bath it will sink as a fluffy lump and remain on the bottom where it will dissolve slowly with the occasional big bubble of CO2 emitted. If using surfactant in the bath the basic Lead Carbonate will 'wet' much easier and dissolve easily and cause a large amount or rising foam which can be difficult to keep in the tank. The only way to make this compound dissolve satisfactorily in a bath that has no surfactant is to make a slurry of the compound before adding to cell. This is done by putting some water and the basic Lead Carbonate into a (coffee) jar and shaking vigorously until the powder wets. This slurry will dissolve instantaneously without too much foaming. Add small amounts at a time.
Lead Hydroxide dissolves easily and creates no bubbles.
Lead Oxide (PbO) Litharge. This will dissolve easily if the particle size is small. If the Litharge is put into a container and stirred, the particles that remain in suspension will dissolve easily (because they are small). The larger particles will remain on bottom of bath container for a time, this is no harm.
PbO is a good cheap neutralizer and it can be added to tank so that there is always some of it on the bottom of the tank where it can be stirred up now and again.

Ions that are bad news in a plating tank, according to the literature, are:
Chloride, Cobalt, selenium, arsenic and Iron. The only ion that is likely to effect you is Iron. If you are using 'crocodile' clamps made of steel to make connections to an anode that is being plated, you must be careful that no corrosion (it is very likely to form on the damp clamp) falls or gets into tank. Better not to use Iron at all. Not too sure about SS but it has been in a plating tank and had no corrosion or ill effects reported. Keep Gouging rods out of the tank as them may contain Iron particles.

Nitrites are formed at the cathode as a side reaction and can build up in the tank. The addition of Hydrogen Peroxide to the tank has been used to counteract this problem. The build up of Nitrites lowers current efficiency and will give bad coats of Lead Dioxide. Resting the tank for a day or two after it has been neutralized will allow Nitrites to convert back to Nitrates and allow the tank to plate at its best. Bubbling air through the tank will speed up the process. Careful of splashes/spray.


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